Custom LED Module Industrial Design
High-Performance Custom LED Modules for Professional Applications
A custom LED module is at the core of most modern lighting fixtures, but its role extends far beyond illumination products. LED modules are also essential in consumer electronics, industrial machinery, bioreactors, vehicles, medical devices, security systems, scientific equipment, and many specialized applications.
Design for Performance
With more than 20 years of experience in LED module design, we have an in-depth understanding of this wide range of use cases. Our industrial design approach ensures that every custom LED module we develop matches the technical, functional, and economic requirements of the project.
During the design process, we evaluate all relevant performance criteria, define the exact specification values, and select the components that best meet them. This results in a highly optimized, manufacturable LED module that delivers predictable, long-term performance.
Technical Characteristics We Consider
We evaluate all key technical parameters that define the performance and behavior of a custom LED module—including optical output, electrical characteristics, spectrum, lifetime, thermal limits, form factor, circuit type, and LED technology—to ensure the design precisely matches the requirements of your application. Below a non-exhaustive list:
01
LED Luminous Flux
1 lm to 50,000 lm
03
White Color Temperature
10,000 h to 100,000+ h
05
White Spectrum Quality
CRI 70 to CRI 99
TM-30 metrics
07
LED Module Voltage
2 V to <270 V
09
LED Module Length
10 mm to 600 mm
11
Multicolor LED Module
Dual CCT, RGB, RGBW, RGB+W+WW, and more...
02
LED Lifetime
10,000 h to 100,000+ h
04
Color Wavelenght
260 nm to >800 nm (UV, VIS, IR)
06
LED Voltage & Current
1 V to 72 V
10 mA to 5000 mA
08
LED Module Circuit Type
Constant current
Constant voltage
10
Module Zhaga Standard
Zhaga Books: 2, 7, 9, 16, 21, 26
12
Technologies & Layouts
Packaged LED, flip-chip CSP, UV
Single row, multi-row, arrays
Sample Custom LED Module Designs
Starter Design Package
(LED Modules)
Our Starter Design Package covers the major elements required to develop a professional, manufacturable LED module. It provides a complete, technically mature foundation that many projects can directly build upon.
from 6,000 €*
Starter Package Includes
1 / Requirements Gathering & Specification Definition
We define all performance targets, project constraints, and industry-specific requirements to ensure the LED module is designed precisely for its intended application.
2 / LED & Component Selection
We select the optimal LEDs and components for your project by evaluating leading manufacturers, comparing performance and reliability, and using advanced design tools, binning data, and early-access components.
3 / Design for Manufacturing (DFM)
We engineer the PCB materials and layout for electrical, thermal, and optical performance, perform a full DFM review, and prepare the technical documentation and design file needed for reliable production. 20 Hours of DFM are included in the starter design package.
4 / Design for Certification & Compliance
When required, we design the LED module to meet relevant standards such as Zhaga, safety, EMC, and RoHS, ensuring compliance for your target market.
* Package Limitations
The Starter Design Package covers all major foundations for most LED module projects, but it does not guarantee final design completion. Additional work may be required depending on complexity.
Extensions can be purchased through:
• Additional Starter Design Package(s), or
• Extra Design for Manufacturing (DFM) hours at 300 € per hour
Terms & Conditions apply.
Deliverables
The design package delivers the LED module technical drawing and specifications, optimized for manufacturing reliability. It provides a proven, production-ready foundation that enables you to advance smoothly to prototyping,
full-scale production, and certification with confidence.
Ready to start your custom LED module design?
Contact us today to discuss your project requirements.
